Simple Mechanics

Simple MechanicsSimple MechanicsSimple Mechanics
HOMEPAGE
ABOUT
PROJECTS
  • CVT GEARBOX
  • 2WD/4WD SWITCH
  • SPRING LEAF SUSPENION
  • 3 SPEED GEARBOX
  • THREE POINT HITCH
  • BASIC STEERING SYSTEM

Simple Mechanics

Simple MechanicsSimple MechanicsSimple Mechanics
HOMEPAGE
ABOUT
PROJECTS
  • CVT GEARBOX
  • 2WD/4WD SWITCH
  • SPRING LEAF SUSPENION
  • 3 SPEED GEARBOX
  • THREE POINT HITCH
  • BASIC STEERING SYSTEM
Plus
  • HOMEPAGE
  • ABOUT
  • PROJECTS
    • CVT GEARBOX
    • 2WD/4WD SWITCH
    • SPRING LEAF SUSPENION
    • 3 SPEED GEARBOX
    • THREE POINT HITCH
    • BASIC STEERING SYSTEM
  • HOMEPAGE
  • ABOUT
  • PROJECTS
    • CVT GEARBOX
    • 2WD/4WD SWITCH
    • SPRING LEAF SUSPENION
    • 3 SPEED GEARBOX
    • THREE POINT HITCH
    • BASIC STEERING SYSTEM

SIMPLE CVT

CVT is a highly efficient gearbox that can provide smooth acceleration and improved fuel economy compared to traditional geared transmissions. My 3D design of a simple CVT gearbox was a great way for me to understand the basic principles behind this technology.

Photos are at the end of the page

HOW DOES IT WORK?

Each shaft has a cone-shaped pulley attached to it. The diameter of the pulley is adjustable, meaning it can be made wider or narrower. The two pulleys are connected by a drive belt made of rubber. The drive belt is designed to fit snugly around the pulleys and transmit power between them. By moving the rubber back and forward with the lever , the diameter of the pulley is adjusted so the gear ratio between the input shaft and the output shaft can be changed. When the input pulley has a larger diameter than the output pulley, the gear ratio is "low" and the vehicle can move up a hill or accelerate from a stop. When the input pulley has a smaller diameter than the output pulley, the gear ratio is "high" and the vehicle can achieve higher speeds.

Overall, the rubber drive belt and adjustable pulleys allow the CVT gearbox to provide an infinite number of gear ratios, which can improve fuel efficiency and provide smooth acceleration compared to traditional geared transmissions. My design with one cone on each shaft simplifies the system even further, making it easier to understand the basic principles behind a CVT !

THE LEVER

The rubber belt that connects the two pulleys is also attached to the lever. The tip of the lever is a rectangle which surrounds the rubber without being connected to it. When the driver moves the lever, the rubber belt moves along with it, which changes its position on the pulleys.

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