Simple Mechanics

Simple MechanicsSimple MechanicsSimple Mechanics
HOMEPAGE
ABOUT
PROJECTS
  • CVT GEARBOX
  • 2WD/4WD SWITCH
  • SPRING LEAF SUSPENION
  • 3 SPEED GEARBOX
  • THREE POINT HITCH
  • BASIC STEERING SYSTEM

Simple Mechanics

Simple MechanicsSimple MechanicsSimple Mechanics
HOMEPAGE
ABOUT
PROJECTS
  • CVT GEARBOX
  • 2WD/4WD SWITCH
  • SPRING LEAF SUSPENION
  • 3 SPEED GEARBOX
  • THREE POINT HITCH
  • BASIC STEERING SYSTEM
Plus
  • HOMEPAGE
  • ABOUT
  • PROJECTS
    • CVT GEARBOX
    • 2WD/4WD SWITCH
    • SPRING LEAF SUSPENION
    • 3 SPEED GEARBOX
    • THREE POINT HITCH
    • BASIC STEERING SYSTEM
  • HOMEPAGE
  • ABOUT
  • PROJECTS
    • CVT GEARBOX
    • 2WD/4WD SWITCH
    • SPRING LEAF SUSPENION
    • 3 SPEED GEARBOX
    • THREE POINT HITCH
    • BASIC STEERING SYSTEM

2WD/4WD SWITCH

This is my 2wd/4wd switch design. Its a simple yet effective mechanism that allows users to switch between two-wheel drive (2wd) and four-wheel drive (4wd) modes with ease. The 3D design of the switch allows for easy visualization of its components and operation and while designing it, I understood a lot about this system basics.

Scroll down for detailed photos and information!

How does it work ?

There are two shafts, each with two gears. The first shaft is the input (engine) shaft and has two gears on it. The second gear on the input shaft is for the front wheels and the first gear is for the rear wheels. The second gear is attached to the shaft and it always turns with the shaft, so the fourth gear always turns too, the front axle (2wd) always has power. (The second shaft has a gap on it, so the rear axle and the front axle exits on the second shaft are disconnected. This way, when the fourth gear turns , the third gear is motionless.)

We see the first gear on the photo. It is independent from the first shaft, so when the shaft turns, the gear is motionless. It is surrounded by two pipes fixed on the shaft which hold the gear in place. The gear has 7 little holes in it. The switch is on one of the pipes surrounding the gear and it is connected to the pipe like a train on a rail. This way it turns with the shaft and at the same time it can move along the pipe.

When the shift is moved, the seven small sticks on the tip of the switch enter the seven small holes in the first gear, causing it to turn with the shaft. This provides power to the third gear, so as a result, four wheel drive mode is activated.

The Second Shaft

Since the rear axle and the front axle are connected to the second shaft and since they need to be independent from each other, another method is used here. The second shaft can be seen on the photo.

The second shaft has a gap at the center so, the front axle turns only when the fourth gear has power and the rear axle turns only when the third gear has power. To prevent the shaft from bending, a pipe wider than the shaft is placed on the gap. The two pieces of the second shaft can turn independently in the pipe !

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